Frequently Asked Questions

How do you care for a piece?
A gentle oil coat once a year—or after use—will keep things looking clean and protected. If rust does occur, a quick once-over with a Scotch-Brite pad or 400-grit sandpaper will remove it. Once the rust is gone, oil the piece to prevent future issues. We recommend 3-in-1 oil (available almost everywhere), but most oils will do the job. Avoid using WD-40, as it does not prevent rust.

How much does a full suit weigh?
A full suit for the average man weighs about 60 lbs.

How does a custom order work?
The best way to start is by emailing photos of what you're looking for to dez@azurearmoury.com. We’ll use the images for reference and research, then work with you to figure out the specifics. Many photos we receive aren't historically accurate, so when that’s the case, we’ll find historical examples (if possible) and explain the differences so you can make informed decisions. Once we’ve nailed down the project, we’ll provide a quote and timeline. After a deposit, we’ll place you in the build queue.

How much does a full suit cost?
There are many styles of armour throughout the centuries, and that can greatly affect the price. A ballpark estimate would be between $5,000–$10,000.

How long does it take to make a full suit?
In the Renaissance period, depending on complexity, building a suit could take from a few months to a few years. Thanks to modern tools (similar to what would’ve been mechanically available back then), we can speed things up—but the majority of our work is still done by hand using hammers and anvils. Because we stay true to traditional craftsmanship, projects can take several weeks or more to complete. A full suit could take several months or more.

Do you make fantasy pieces?
We’re happy to talk about your fantasy ideas, but keep in mind that fantasy designs often include elements that don't work well in real life—or are better suited to other materials. After reviewing your concept, we’ll let you know what challenges might come up. If another maker would be a better fit, we’ll gladly point you in the right direction. If we can make it work, the process is just like any other custom order.

I've seen you at the Texas Renaissance Festival—do you work other fairs as well?
Unfortunately, the armour business doesn't pay well enough to allow us to travel to other events. TRF is something we do as a vacation from our day jobs and as a way to share our passion and educate the community.

Do you teach classes?
Dez has given educational talks and demonstrations in the past, but doesn't currently offer hands-on classes. If your school or group is interested in a session, email us at dez@azurearmoury.com, and we’ll be happy to discuss what’s possible. We also run demonstrations every weekend during October and November at the Azure Armoury Museum of Arms & Armour (Booth 506) at the Texas Renaissance Festival.

Where do you get your designs?
Each piece is developed through hours of study and planning based on existing armour. Most of our research is done using photographs, though sometimes we're lucky enough to access original pieces and develop patterns from those. If you're looking for free patterns to practice with, we recommend ArmourArchive.org.

What is your favorite piece to make?
The one we haven’t made yet. Dez especially enjoys the challenge of building something new. Of the pieces we regularly make, gauntlets are the most fun—they can be as challenging or as simple as we want, and they're a blast to play with once they're finished.

What is the hardest piece to make?
Greaves. They have a complex but subtle shape that makes them one of the most challenging pieces to get right.

What is your armour made of?
Our armour is made of mild steel, which we've found to be the closest modern equivalent to what was used historically. If you're interested in the deeper technical side of metallurgy, we recommend The Knight and the Blast Furnace by Alan Williams.

Can you still move in a suit of armour?
Despite how it's shown in media, yes—you can move just fine in a suit of armour. We’ve made and worn many different styles over the years, and while there are some limitations (stairs are challenging), most things you can do out of armour, you can also do in armour.

Here's a video demonstration of a race between a serviceman, a fireman, and an armoured knight that shows this in action.​